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PLC Control Horizontal Induction Hardening Machine Double Shaft

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PLC Control Horizontal Induction Hardening Machine Double Shaft
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Features
Specifications
Product Name: Induction Quenching Machine
Frequency: 30-80khz
Output Power: 60KW
Max Input Current: 90A
Application: Quenching Gears And Axes
Warranty: 1Year
After Sales Service: Online Support, Field Installation, Video Technical Support
Major Feature: Fast Heating, High Effiency, Enviroment Friendly
High Light:

PLC Horizontal Induction Hardening Machine

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Horizontal Induction Hardening Machine Double Shaft

Basic Infomation
Place of Origin: CHINA
Brand Name: GY
Certification: CE, FCC, ROHS
Model Number: GYD-60AB
Payment & Shipping Terms
Packaging Details: wooden box
Delivery Time: normally 5-7 workdays, based on orders
Payment Terms: T/T
Supply Ability: 500 sets per months
Product Description

Horizontal Double Shaft Induction Quenching Equipemt With High Cost Performance

 

PLC Control Horizontal Induction Hardening Machine Double Shaft 0

 

QUENCHING EQUIPMENT FEATURES:

 

1) Induction hardening equipment with horizontal workstation for partial axle treatment with simultaneous double heating.
2) Ruggedly constructed in monoblock structure and standardization treatment to avoid b ending or twisting after machining.
3) Automation with PLC ( Programmable Logic Controller ) , Servo Motors, Ball Spindles, Linear Guides and Skids.
4) Complete equipment with cooling systems, workstation, induction hardening machine.

Machine tool adopting immersion andspray cooling means is used in combination with high and intermediate frequency induction equipments, whichis applicable to the heating and tempering for such work pieces as shafts, gears,discs and rods. This machine belongs to the semi-automatic induction heater adopting hydraulic drive and electrical control, which has manual, inching and automatic functions as required by precise positioning and easy operation.

 

PLC Control Horizontal Induction Hardening Machine Double Shaft 1

THE PARAMETERS OF THE INDUCTION QUENCHING MACHINE:

Model GY-PLC/CNC-500 GY-PLC/CNC-1000 GY-PLC/CNC-1500 GY-PLC/CNC-2000 GY-PLC/CNC-3000
Max heating diameter ≤φ200mm ≤φ200mm ≤φ240mm ≤φ400mm ≤φ600mm
Max heating length 500mm 1000mm 1500mm 2000mm 3000mm
Max clamp length 500mm 1000mm 1500mm 2000mm 3000mm
Workpiece revolve speed 20-200RPM 20-100RPM 20-50RPM 20-30RPM 20-20RPM
Hardening moving speed 2-60mm/s 2-50mm/s 2-50mm/s 2-30mm/s 2-20mm/s
Max lifting speed 5-60mm/s 2-50mm/s 100mm/s 100mm/s 100mm/s
Cooling method Diluent cooling Diluent cooling Diluent cooling Diluent cooling Diluent cooling
Workpiece outside diameter runout ±0.5mm ±0.5mm ±0.6mm ±0.8mm ±1.5mm
Power supply AC220V AC220V AC220V AC220V AC220V
Motor power 2.5KW 3.2KW 3.75KW 3.75KW 4.25KW
Size 1300X1200X1900MM 1300X1300X2300MM 1400X1400X2800MM 1600X1600X3200MM 1800X1800X4500MM
Net weight 530KG 620KG 810KG 1050KG 1350KG

PLC Control Horizontal Induction Hardening Machine Double Shaft 2

APPLICATIONS OF THE DSP INDUCTION QUENCHING MACHINE:

  • Quench for various hardware and tools, such as pliers, wrench, hammer, ax, screwing tools and shear (orchard shear).
  • Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
  • Various electric tools, such as gear and axes.
  • Quench for machine tools, such as lathe deck and guide rail.
  • Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
  • Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

PLC Control Horizontal Induction Hardening Machine Double Shaft 3

ADVANTAGES OF DSP+FPGA INDUCTION HEATING EQUIPMENT:

 

1. Much shorter heating times, minimizing scaling and oxidation


2. Easy and accurate temperature temperature control. Parts at temperatures outside specifications can be detected and removed


3. No time lost waiting for the furnace to ramp up to the required temperature


4. Automated induction heating machines require minimal manual labor


5. Heat can be directed to one specific point, which is highly important for parts with only one forming area.


6. Greater thermal efficiency – heat is generated in the part itself and does not need to be heated in a large chamber.


7. Better working conditions. The only heat present in the air is that of the parts themselves. The working conditions are much more pleasant than with a fuel furnace.

 

 

PLC Control Horizontal Induction Hardening Machine Double Shaft 4

horizontal double shaft induction hardening machine

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OUR SERVICE:

 

As a professional manufacturer of induction heating equipment, GY can realize the production of special application equipment in different fields such as heating, melting, forging. quenching, annealing, tempering and a wide range of power supplies. The company's service products also include cooling equipment, measuring and control systems, and loading and unloading equipment.


Pre-sales, each project organizes a professional "I+ I"-"sales + technology" team to communicate with the user in depth, fully understand the process requirements, and jointly develop a solution with the user. And tailor-made personalized products;


In the sale, the original "angle conversion thinking mode", after a comprehensive in-depth understanding of the early stage, replaced with the user's location to think about the solution, using the accumulated professional experience to conduct field testing, before and after the process comparison, and keenly aware of the process. Continue to improve the space and propose reasonable upgrade solutions;


After-sales service, using the online+offline after-sales service model, combined with unique: customization, design personalized products that meet customer needs and life-long maintenance system; immersion: deep understanding of the work site process requirements, design the optimal heating plan, and real Restore the application environment, reduce the error of equipment recommendation and configuration; action: make modular guidance materials according to different needs, to ensure that the user can communicate without a engineer in the operation and use of the equipment and post-maintenance, and the technician can not be on site. It's also like being on the scene. In the development of the company, we firmly believe that good after-sales service is the cornerstone of the survival of the company, so the company always regards the concept of "creating value for customers" as the top priority of its business strategy.


GY's global after-sales service team serves the world. Our extensive after-sales service also includes on-site training and technical seminars, spare parts consultation and 24 hours a day, 365 days a year to provide you with a technical consultation hotline. In addition to the newly purchased equipment program, we also provide customers with economical old equipment upgrade and transformation services. The remote video service can provide customers with direct and targeted solutions in time when equipment fails.

 

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Tel : +8618682187559
Fax : 86-769-22780951
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