DSP Digital Vertical Induction Hardening Machine Equipment With Touch Screen

DSP Digital Touch Screen Induction Quenching Machine For Surface Hardening

INDUCTION HARDENING AND QUENCHING:

Induction hardening is a type of suface hardening in which a metal part is induction- heated and then quenched. The quenched metal undergoes a martensitic transformation, increasing the hardness and brittleness of the part. Induction hardening is used to selectively harden areas of a part or assembly without affecting the properties of the part as a whole.

INDUCTION HEATING WORK PRINCIPLE:

THE PARAMETERS OF THE INDUCTION QUENCHING MACHINE GYD-60AB:

APPLICATIONS OF THE DSP INDUCTION QUENCHING MACHINE:

1. Quench for various hardware and tools, such as pliers, wrench, hammer, ax, screwing tools and shear (orchard shear).

2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Various electric tools, such as gear and axes.

4. Quench for machine tools, such as lathe deck and guide rail.

5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

7.Improve performance and save space.

8.Controllable and positioning heating.

9. Can handle specific parts of the work-piece (quenching profile).

10.High frequency hardening deep on about 1mm.

ADVANTAGES OF THE DSP INDUCTION QUENCHING MACHINE:

1. Small size, light weight, no high pressure equipment, small footprint and movable operation;

2. Less power consumption and saving cooling water;

3. Fast heating and less oxide layer;

4, According to the size of the power, the frequency band is divided into a variety of models, customers can be selected according to the process requirements, in order to obtain a satisfactory performance price ratio;

5, The installation is simple, the operation is convenient, the user only needs to take ten minutes to learn the whole operation process;

6, Fault detection and protection functions are complete:

• The perfect fault detection and protection circuit monitors the faults of water shortage, overheating, over-voltage, over-current and lack of faults in real time, and responds quickly. The fault causes are displayed on the display in real time and synchronized with the indicator light. In addition, it can also be output by the output port. Relay signal for external system coordination work.

7. Resonant frequency automatic tracking system:

• It completely solves the shortcomings of analog system frequency tracking and ensures the stability of IGBT resonant system; it can keep the output current or power unchanged even if the power grid fluctuates, and ensure that IGBT always works at zero current switch (ZCS) under any working condition. In the state, the IGBT is in the best working state, the power consumption is the smallest, and the whole machine is the most efficient;

8. Friendly man-machine interface:

• Human-computer interaction can be selected in a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; from the function realization and operation settings, the traditional mechanical button panel is fully covered. Make operation and maintenance easier, more intuitive and more convenient;

9. hardware isolation interface:

• It is compatible with existing PLC on the market, which is beneficial to customers' functional transformation of existing PLC systems and further expansion of automation systems.

10. Remote communication interface:

• With RS-232/RS-485/CAN communication interface, it can realize multi-machine network monitoring and control. The default RS485 adopts the common MODBVS communication protocol; 4-20MA or 0-10V interface can support closed-loop control with external system, such as temperature Closed loop control system.

11, Zero power start: zero voltage output of start and standby, no need for false load support.

12, working mode: you can choose constant current, or constant power, you can also do constant voltage source output.

13. The device is equipped with a striking red emergency stop button. When an emergency occurs, you can quickly press this button.

Stop the work of the equipment and use it to achieve protection measures.

14. The internal components of the equipment are reasonably laid out, and the main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision;

15. electromagnetic induction heating power supply should have remote control function, and use digital circuit control, power adjustment can be adjusted from 0% to 100% resolution using 0.1% level or 0. 01% level output stability can reach 0. 3% or 0. 025%; At the same time, the digital PID temperature control module can be configured to preset the target temperature of the ( (the temperature measurement method is infrared temperature measurement or thermocouple temperature measurement), automatically complete the power adjustment during heating, and control the temperature. The precision is + 1 'C .

GuangYuan series new DSP series Medium frequency, Super-audio frequency, High frequency and Ultrahigh frequency induction heating equipment adopts DSP+FPGA structure with all-digital high-efficiency and precise control technology, which can automatically track the resonant frequency and ensure that IGBT is always in any situation. ZCS or ZVS is the soft-switching state, which makes the IGBT work state optimal, its own power consumption is smaller, and the whole machine is more efficient. It completely solves the shortcomings of the analog circuit, and ensures the stability of the whole system. The external interface and simple human-machine interface make the connection between the equipment and the production line more convenient.

Our Service:

Pre-sale service.
1.Inquiry and consulting service

2.recommend the most suitable for our customers according to their requirements

3.Sample testing support

4.working videos available

5.View our factory

In-sale service.
1. Strictly manufacture the machine, according to relevant technical standards.

2. Take run test, according to relevant equipment test run regulations.

3. Strictly check up the machine, before delivery

4. Delivery on time.

After-sale service.
1. Warranty time: 1year Warranty.

2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.

3. If any big quality problems occurs out of the guarantee period, we will send maintenance technician to provide visiting service after checking with the customer and charge for a favorable price.

4. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.

5. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.