Precise Heating Medium Frequency Induction Forging Machine For Steel Rod End
INDUCTION FORGING :
Induction forging is a quick and energy-efficient process used to heat materials using induction heating prior to forming them to your desired shape. Whether it be billet, bar, slab, or other, the induction forging processes delivers superior productivity, part quality, equipment reliability, and work cell flexibility.
Your productivity is improved due to rapid heating, instant startup, optional hold features, ease of integration into an existing process, reduced down-time, reduction of parts in process, and by the fact that the machine can control production rate, not the operator. Induction forging can dramatically improve the consistency of part quality, with significantly reduced scale. With this reduced scale comes substantial decreases in steel (or other metals) consumption and increased die life. The strong reliability factor of induction heating systems is a major advantage, as is the flexibility to often fit within existing work cells.
Main Characteristcs of the melting furnace:
| Specification | Max output power | Heating capability for common materials |
| GYM-250 forging furnace | 250KW | Recommending for OD25-OD110mm steel bar heating |
Six Protection:
| MFP | GYM-40KW | GYM-80KW | GYM-100KW | GYM-120KW | GYM-160KW | GYM-200KW | GYM-250KW | GYM-300KW | GYM-400KW |
| Bar Diameter | 15~30(mm) | 15~50(mm) | 20~50(mm) | 20~50(mm) | 25~80(mm) | 25~100MM | 25~110MM | 40~120(mm) | 40~140(mm) |
| Production Rates | 0.1~0.12(T/h) | 0.2~0.25(T/h) | 0.2~0.25(T/h) | 0.2~0.3(T/h) | 0.3~0.37(T/h) | 0.4~0.6(T/h) | 0.4~0.65(T/h) | 0.7~0.8(T/h) | 0.8~0.9(T/h) |
| Output Power | 40KW | 80KW | 100KW | 120KW | 160KW | 200KW | 250KW | 300KW | 400KW |
| Input Current | 60A | 120A | 150A | 180A | 240A | 300A | 375A | 450A | 600A |
| Work Frequency | 1~20KHZ | ||||||||
| Work Power | 380V/50~60HZ 3phases | ||||||||
| Duty Cycle | 24Hours non-stop | ||||||||
| Dimension | Customs Design depends on bar size | ||||||||
Features of medium frequency induction forging machine:
1. Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
2. Japan Nichicon electrolytic capacitor. ( filter capacitor )
3. Imported transistor integrated block.
4. All water pipe use thermostability, High pressure resistance best quality material.
5. Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
6. International advanced all-solid-state semiconductor power devices.
7.Technical advantage:perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
8. Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.
THE ADVANTAGES OF INDUCTION FORGING:
1. Much shorter heating times, minimizing scaling and oxidation
2. Easy and accurate temperature temperature control. Parts at temperatures outside specifications can be detected and removed
3. No time lost waiting for the furnace to ramp up to the required temperature
4. Automated induction heating machines require minimal manual labor
5. Heat can be directed to one specific point, which is highly important for parts with only one forming area.
6. Greater thermal efficiency – heat is generated in the part itself and does not need to be heated in a large chamber.
7. Better working conditions. The only heat present in the air is that of the parts themselves. The working conditions are much more pleasant than with a fuel furnace.
INDUCTION FORGING APPLICATION:
Induction forging bar and billet furnace is widely used in various industries. The following are some of the applications of induction forging:
1. Automotive industry: Induction forging is used in the production of automotive parts such as gears, axles, and crankshafts.
2. Aerospace industry: Induction forging is used in the production of components for aerospace vehicles like aircraft, space shuttles and satellites.
3. Construction industry: Induction forging is used in the production of reinforcing bars, bolts, and nuts used in construction.
We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.
Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.
