Induction Brazing is a method for joining two pieces of metal together with a third, molten filler metal. By applying heat above the melting point of the filler material, but below the melting point of the metals being joined, the filler metal flows into the gap between the two metal pieces through capillary action, forming a strong metallurgical bond as it cools. Among all the available methods of metal joining, induction brazing remains the most versatile.
Induction brazing utilizes induction heating, which requires an electromagnetic field to provide heat without contact or flame. This creates brazed joints with great tensile strength, often stronger than the two metals being bonded together. These brazed joints are resistant to gas or liquid and have excellent tolerance to vibration, shock, and temperature. As the two joined metals remain without melting, they retain their original metallurgical characteristics and do not become distorted in any way.
Induction brazing is the preferred bonding process for many manufacturing applications, such as plumbing fixtures, tools and heavy construction equipment, due to its clean finish and aesthetically pleasing results. It provides flexibility to assembly designers as it can easily join different metals, and assemblies can be built up in stages with the use of filler metals with lower melting points. In addition, induction brazing is fast, cost-efficient, requires low temperatures and is highly suitable for automation and lean manufacturing initiatives.
The power required to heat your workpiece depends on its mass, material properties, temperature increases you require, the heating time needed to meet process needs, the effectiveness of the field owing to coil design and any heat losses during the heating process.
After determining the power needed, we can select the right induction heating equipment and take coupling efficiency into consideration.
Powerful generators supplied by GY offer accurate and fast heating, enabling your production process to enjoy these advantages. Regardless of the size of your workpiece, GY manufactures a generator to meet your specific needs. You can rely on our generators for improved part quality, increased speed, and efficiency of your manufacturing. Furthermore, they are easy to operate and feature a simple and intuitive display for all commands.
Our power supplies are programmed with fixed power and auto-variable frequency. This means that they can work at different frequencies within a specific range with equal power and accuracy, without setting any switches or capacitor banks. The coax output transformers make the setup process more flexible. Plus, you can replace inductor coils in under two minutes, allowing you to quickly switch between different processes and applications.
The DSP induction heating machine offers a number of advantages, that make them one of the most popular choices within the industry. Firstly, the size and weight of the machine are small, there are no high-pressure components, which makes the machine great for moving around and using a small surface area.
The machine is also incredibly energy efficient, consuming very little power and not needing any cooling water. This machine is best known for its fast heating capabilities and the thin layer of oxide it leaves behind. Additionally, there is a variety of models to choose from based on the size and power needed, ensuring the customer gets the best performance for their price.
The installation process is incredibly simple and takes no more than ten minutes to learn the whole process. Additionally, the fault detection and protection system is highly sophisticated and can respond quickly when monitoring various faults such as overheating and undercooling. It can also output relay signals to work together with an external system.
The resonant frequency tracking system is also noteworthy, comforting complete effectiveness with a zero current switch that keeps the power consumption to a minimum. With the use human-machine interface, customers can choose from LED indicators, digital displays, touchscreen displays, and so on. The equipment also has a hardware isolation interface, so it can be upgraded and transformed with any PLC. It is also equipped with an RS-23Z/RS-485/CAN communication interface, allowing for more remote control.
It can perform zero power start and has a choice of working modes such as current, power, and voltage. As an added measure of protection, the machine also has a conspicuous red emergency button that can be quickly pressed to stop the equipment in case of an emergency. The internal components are also properly laid and have the main control circuit board placed on the weak current side to reduce interference.
Welding is a process used to join two metals of the same material or different materials together by heating it to a certain temperature. It can be used for a variety of purposes, including:
We are proud to provide technical support and service for our Induction Brazing Machine. Our experienced staff of engineers and technicians are available to assist you with any of your needs.
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Our team of experts is available 24/7 to provide the best support and service for our Induction Brazing Machine, ensuring your business runs smoothly.
Packaging and Shipping of Induction Brazing Machine:
The Induction Brazing Machine is packed in a wooden crate with inner foam for protection. The shipping box has an outer label with the product name, model number, serial number, and other necessary information. The package is then sealed and shipped in a suitable container.
