Easy Operation Induction Hardening Machine 100% Rated Load For Gear / Shaft Hardening

WHAT IS INDUCTION HEATING EQUIPMENT?

Induction Heating offers a controllable and localized method of heat without contact to the parts (components) being heated. The heat is generated by inducing an alternating magnetic field into electrically conductive materials. Induction Heating technology is very low cost to run and normally creates significant costs savings versus other traditional process heating technologies.

 

 

WHICH INDUSTRIES CAN USE INDUCTION HEATING EQUIPMENT?

The capabilities of these induction systems allow us to offer solutions for a wide array of applications, including soldering, brazing, heat treating, bonding, melting, crystal growing, hardening, annealing, and shrink fitting.

We also offer induction heating equipment and high frequency induction heaters for curing adhesives. We are able to provide turn-key solutions from our standard product line and equipped with a complete induction heating laboratory for testing and developing solutions for our customer’s important processes. GY also has the ability to design and develop custom power supplies & industrial heating machines based on requirements specific to the customer’s application, which can be stand-alone or embedded systems.

 

INDUCTION HEAT TREATMENT SYSTEM

Induction heat treatment includes induction hardening, induction tempering and induction annealing. Induction heat treatment system combines hardening and temping process with induction heading for high productivity and optimal treat result. Application of induction heat treatments system are chain, bar, screw bar, tube and pipe. Induction Annealing machines mainly be employed in annealing of stainless steel parts,pipes, and other workpieces.

 

 

 

Quick Detail:

Machine tool adopting immersion and spray cooling means is sued in combination with high and intermediate frequency induction equipments, which is applicable to the heating and tempering for such work pieces as shafts, gears, discs and rods. This machine belongs to the semi-automatic induction heater adopting hydraulic drive and electrical control, which has manual, inching and automatic functions as required by precise positioning and easy operation.

 

 

Model	GYPLC-1200	GY-PLC/CNC-1500	GY-PLC/CNC-2000	GY-PLC/CNC-3000
Max heating diameter	≤ ᴓ200mm	≤ ᴓ350mm	≤ ᴓ400mm	≤ ᴓ600mm
Max heating length	1200mm	1500mm	2000mm	3000mm
Max clamp length	1200mm	1500mm	2000mm	3000mm
Workpiece revolve speed	20-120R/Min	20-100R/Min	20-60R/Min	20-40R/Min
Hardening moving speed	2-60mm/s	2-50mm/s	2-30mm/s	2-20mm/s
Max Lifting speed	100mm/s	100mm/s	100mm/s	100mm/s
Cooling method	diluent cooling	diluent cooling	diluent cooling	diluent cooling
Workpiece outside diameter runout	=0.5mm	=0.5mm	=0.5mm	=0.5mm
/Power supply	AC220V	AC220V	AC220V	AC220V
Motor Power	3.25KW	3.2KW	3.75kw	4.25kw
Size	1300X1300X2500MM	1300X1300X2800mm	1300X1300X3200mm	1400x1400x4800mm
Net weight	500KG	550KG	850KG	1250KG

 

 

 

Advantages of induction hardening:

• Precise control over temperature and hardening depth

• Controlled and localized heating

• Easily integrated into production lines

• Fast and repeatable process

• Each workpiece can be hardened by precise optimized parameters

• Energy-efficient process

   

   

Induction hardening is the heating process that increases the hardness and tensile strength of ferrous materials while induction tempering is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening in order to reduce some of the excess hardness.

Our services

Pre-sale service.

• Inquiry and consulting service
• recommend the most suitable for our customers according to their requirements
• Sample testing support
• working videos available
• View our factory

In-sale service.

• Strictly manufacture the machine, according to relevant technical standards.
• Take run test, according to relevant equipment test run regulations.
• Strictly check up the machine, before delivery
• Delivery on time.

After-sale service.

• Warranty time: 1year Warranty.
• Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
• If any big quality problems occurs out of the guarantee period, we will send maintenance
• technician to provide visiting service after checking with the customer and charge for a favorable price.
• We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
• The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.