120KW Water Cooling Industrial Induction Heating Machine For Shaft Ball Pin Gear Hardening
Three methods are used most commonly: flame hardening, the very expensive option of laser hardening, and induction hardening. The induction hardening of these alternatives, especially, offers advantages in terms of processing quality and time, as well as in safety, reliability, and cost.
Power Requirements:
The power required to heat your work piece depends on:
After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.
The parameters of 120KW Water Cooling Industrial Induction Heating Machine For Shaft Ball Pin Gear Hardening
| Model | GYSQ-TC -120AB (Three phase) |
| work power | 340V-430V |
| Maximum input current | 180A |
| Output power | 120KW |
| fluctuating frequency | 10-50khz |
| output current | 400-4000A |
| the flow rate of cooling water | 0.08-0.16Mpa 10L/Min |
| water temperature protection point | 50C |
| product size | main : 770x550x1510mm |
| transformer : 870x430x750 mm | |
| net weight | main : 150gks |
| transformer : 120kgs |
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.
Extra accessories accept choose
The Advantage of induction heater:
1. Nearly 20 years experience, stable and goods performance
2. CE,SGC,FCC,ROSH certificated
3. Cooperated with GM,VOLVO,HONDA and so on.
4. Suitable for a large range, heating, quenching, forging, melting, soldering and so on.
5. Less environment pollution
6. High efficiency,high output&high reliability
7. Small size &light weight
The advantages of the DSP induction heating machine:
1. Small size, light weight, no high pressure equipment, small footprint and movable operation;
2. Less power consumption and saving cooling water;
3. Fast heating and less oxide layer;
4. According to the size of the power, the frequency band is divided into a variety of models, customers can be selected according to the process requirements, in order to obtain a satisfactory performance price ratio;
5. The installation is simple, easy to operate, the user only needs to take 10 minutes to learn the entire operation process;
6. Fault detection and protection features complete:
The perfect fault detection and protection circuit monitors the faults of water shortage, overheating, overvoltage, overcurrent and lack of faults in real time, and responds quickly. The cause of the fault is displayed on the display screen at the right time, and the indicator light is synchronized; in addition, it can also be output by the output port. Relay signal for external system coordination work.
7. Resonant frequency automatic tracking system:
It completely solves the shortcomings of analog system frequency tracking and ensures the stability of IGBT resonant system; it can keep the output current or power unchanged even if the power grid fluctuates, and ensure that IGBT always works at zero current switch (ZCS) under any working condition. In the state, the IGBT is in the best working state, the power consumption is the smallest, and the whole machine is the most efficient;
8. Friendly man-machine interface:
Human-computer interaction can be selected in a variety of ways, LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose as needed; from the function realization and operation settings, the traditional mechanical button panel is fully covered. Make operation and maintenance easier, more intuitive and more convenient;
9, Hardware isolation interface:
It is compatible with existing PLC on the market, which is beneficial to customers' functional transformation of existing PLC systems and further expansion of automation systems.
10. Remote communication interface:
With RS-23Z/RS-485/CAN communication interface, it can realize multi-machine network monitoring and control. The default RS485 adopts the common MODBVS communication protocol; 4-20MA or 0-10V interface can support closed-loop control with external system, such as temperature Closed loop control system.
11, zero power start: zero voltage output of start and standby, no need for false load support.
12, working mode: you can choose constant current, or constant power, you can also do constant voltage source output.
13. The device is equipped with a conspicuous red emergency stop button. When an emergency occurs, you can quickly press this button.
Stop the equipment work and use it to achieve protection measures.
14. The internal components of the equipment are reasonably laid out, and the main control circuit board is placed on the weak current side to avoid interference of the strong electricity to the control circuit and improve the control precision;
Q: Why choose GuangYuan Company?
A: We are manufacture which had in this filed for nearly 27 years.No matter quality, price,service,delivery time,we all have large advantage.
Q:How to choose suiteble machine?
A:You can tell us your application,need forging,hardening,welding,melting or other, pass me workpiece material & size,Temperature requirement and heating time requirement. Then we will recommend suitable machine for you reference.
Q:How about the machine payment term&delivery time&Shipping term?
A: Our company payment term accept T/T,Western Union,L/C and so on.Small machine delivery time is 3~7 workdays.Big machine delivery time 15~25 workdays.Shipping term accept EXW,FOB, CIF and so on.
Q:How about the machine warranty?
A:Our goods support one year warranty not by personal purpose,support technical service all life.
During the warranty,if machine have problem need change spare parts,we can replace for you charge free.
GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatmen tneeds.The lates tDSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.
Our Services
Pre-sale Service
Sales and technical personnel will effectively and quickly provide pre-sale technical support and program consulting services according to the actual needs of customers.
Sales Service
GY provides relevant service support according to the actual needs of customers and sales progress, including the proposal and negotiation of technical solutions, customization of personalized equipment and follow-up of production and delivery processes.
After-sales service
After-sales service is a vital part of all services. GY is well aware of our customers' after-sales needs. Our dedicated service team including professionals in the coordination and technical departments can provide you with various after-sale services like design for coils, equipment failure maintenance, system upgrades, etc. We believe that with our sincere services, all of your worries will be relieved.
